Machine learning operations, data analytics and asset health monitoring engineers can optimize the efficiency of a company or plant and reduce the risk of dependability issues. It is crucial to employ preventative maintenance software to ensure steady operations, ensure conformity to warranty requirements, and take care of issues that might affect production before they happen.
Types of Industrial Machine Preventive Maintenance
There are four main types of preventative maintenance you can select from. Though they are all structured and scheduled differently, they are all created with the idea of planned maintenance. This is because different company operations require different kinds of maintenance.
Preventive Maintenance Based on Use
The actual utilization of an asset can trigger use-based preventative maintenance that must be conducted on it. A date for an inspection or maintenance task can be estimated using the assistance in this kind of maintenance, considering the normal daily usage of an asset or its level of exposure to the surrounding environmental conditions.
Calendar- Or Time-Based Preventive Maintenance
If using a clock or calendar-based method, the preventive maintenance will be carried out at predetermined time frames and according to intervals determined using calendars. The maintenance action will be initiated once the date of the request is nearer and the necessary work orders have been approved.
Predictive Maintenance
The purpose of predictive maintenance is to plan appropriate maintenance procedures ahead of time before a malfunction has occurred. Before the team can begin to determine when maintenance should be conducted, they need to first analyze the condition of the equipment or machine. After then, maintenance chores are scheduled to prevent unexpected breakdowns of equipment to lessen expenses.
Prescriptive Maintenance
Preventative maintenance does not only inform you of when a malfunction is likely to occur; however, it also reveals the reason for the failure due to being occurring. This kind of maintenance can help determine the most effective options and possible outcomes to minimize the chance of damaging impacts on the business. If parts prescribed are not readily available that need storage, companies like Matcom warehousing offer storage at an affordable cost to prevent more damage from occurring.
Reactive Maintenance
It is also known as “breakdown maintenance,” it’s a method that focuses on repairing or replacing equipment and restoring it to its previous condition after it has failed or was deemed to be unusable. Or mainly, reactive maintenance tackles a problem issue only after it’s already happened, not taking any preventative steps. The maintenance is still performed, but it’s suggested only for simple, low-cost parts that won’t cause collateral damage or whose cost is less than preventative care.
Preventive vs. Predictive Maintenance Verdict
“Preventive maintenance” encompasses several actions and duties. Each system’s manufacturing component needs regular cleaning and fluid lubrication. In some cases, it is possible that more comprehensive services be required, like repair, reconditioning, or replacing parts.
Predictive maintenance, on the other hand, is an improvement to preventative. Both sorts of maintenance prevent mechanical problems. Predictive maintenance goes further, is more precise, and demands more information. The equipment model’s predicted lifetime along with performance histories are combined. Predictive maintenance models can make exact forecasts of system faults using more details. On the other hand, industrial machine repair services by Matcom are offered for unwanted breakdowns for immediate repair of your equipment.